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Energy & Process Optimization

Turning Process Variability into Predictable Performance

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The Hidden Cost of Complexity

How do oil, gas, and chemical operators stay competitive when rising energy costs, tighter emissions rules, and complex processes leave no room for error? Discover how ABB Ability™ OPTIMAX® and Advanced Process Control(APC) helps plants turn variability into stability, optimizing energy and process performance in real time.

Across the industry, operators face mounting pressure: unstable processes that drain efficiency, manual systems that cannot keep pace with change, and soaring costs tied to energy use and emissions. Many plants know they could be running better but lack the tools to close the gap.

When operations are managed manually, inefficiencies creep in. Small fluctuations in throughput or energy usage quickly add up to revenue loss. Inaccurate forecasts mean energy demand cannot be met reliably. And with high availability targets, even minor instability risks downtime and rising maintenance costs.

These challenges are common across oil, gas, and chemical plants but they are not inevitable.

This solution is specifically built to support industries with complex, energy-intensive operations such as oil and gas (both upstream and downstream), chemicals and refining, and liquefied natural gas (LNG).

These sectors face constant pressure to optimize throughput, reduce emissions, and maintain process stability, making them ideal candidates for ABB’s advanced process optimization technologies.

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ABB’s Approach: Closed-Loop Optimization

Unlike systems that simply monitor performance, OPTIMAX® and APC acts in real time. It does not just highlight gaps; it closes them.

By combining advanced process control with energy management in one integrated platform, OPTIMAX® and APC continuously balance stability, efficiency, and cost. The result is a plant that adapts dynamically, optimizing processes, reducing waste, and ensuring operators can focus on value rather than manual interventions.

Monitor

Stabilize

Predict

Optimize

Why It Matters Now

Market conditions are shifting fast. Energy is expensive. Emissions limits are tightening. And competitors are looking to digital optimization to gain an edge. Staying ahead requires more than incremental tweaks. It requires a system that can see, decide, and act automatically.

That is what makes OPTIMAX® and APC different: it is fully integrated. It does not stop at diagnosis; it applies the solution.

Where to Go from Here

The journey to smarter, more stable operations does not have to be disruptive. With OPTIMAX® and APC, plants can take practical steps toward real-time optimization and continuous performance gains. For leaders and engineers alike, the next move is understanding what this approach could mean for your operations today.